Embedded Laminate Overlay

Embedded Laminate Overlay

Security Layer Embedded inside the Card

Embedded Laminate Overlay

Security Layer Embedded inside the Card

Embedded Hologram Overlay with High Security Features

Embedded hologram overlay offers a great way to add security and durability to the cards to prevent forgeries. In addition to visually appealing, it's also very hard to damage and tamper the card. 
Suzhou Image provide suitable embedded overlay for different card substrates, PVC PETG and PC. The overlay substrate and coating are different accordingly. For PVC and PETG card, need to use the overlay with the glue, so the combination during lamination is goo to achieve ISO standard peeling strength, and the personal date is usually printed before lamination. For PC card, the overlay is without glue, as the polycarbonate material features, they can combine well during lamination process, and the personal date is made by laser engraving after the lamination process.

Card Structure with Embedded Laminate Overlay

Card Structure with Embedded Laminate Overlay
Card Structure with Embedded Laminate Overlay

Application Process

Embedded laminate film with glue

Embedded laminate film with glue

Middle layer with personalized data

Middle layer with personalized data

Align

Align

Heating and Lamination

Heating and Lamination

Die cutting after cooling

Die cutting after cooling

Finished cards

Finished cards

PVC, PC and PETG Cards with Embedded Overlay

As the raw material supply, ID card lifetime request, project budget and production process requirements, there are mainly PVC, PC and PETG cards. Suzhou Image provide the security overlay that are compatible with all these materials cards. 

PVC Cards with Optical Security Layer

PVC Cards with Optical Security Layer

PETG Cards with Optical Security Layer

PETG Cards with Optical Security Layer

PC Cards with Optical Security Layer

PC Cards with Optical Security Layer

Matched with Bulk Production Lamination Machine.

Unlike PATCH laminate and seamless transfer overlay, security embedded laminate overlay is not used or applied to the card for onsite card issuing. it used by card manufacturers for producing the ID cards, it is one layer of the finished ID card. It need mass production lamination and to use it cooling machine, Anyway, we can also provide finished ID card with this kind of embedded security laminated overlay.

Matched with Bulk Production Lamination Machine.

TDS

Specification

Size

Thickness

Layout

Packaging

Customized

50μm

4×8/3×4

100 Sheet/Pack

 

Operational environment

PC material: Recommended laminate temperature is 180℃±2℃, lamination time 23min
PVC material: Recommend lamination temperature is 105℃±2℃, lamination time is 23 min

Preservation environment

Ambient temperature 20°C - 30°C, Humidity 45%-60%

Executive standard

GB/T17554.1-2006 GB/T1766-2008

Common problem

Layout deviation, bad fastness of security pattern. Partial area use it